Specifications

Production Rate

• 55 loads per hour

Machine Dimensions

• 109.50" L x
• 51" W x
• 99" H

Maximum Load Size

• 48" L x
• 48" W x
• 80" H

Load Weight

• 4000 lbs

Approximate Shipping Weight

• 2900 lbs

Electrical Requirements

• 120 V /
• 1 ph /
• 60Hz
• 15A

Pneumatic Requirements

• 3 cfm @
• 80 psi

Controls

• Allen Bradley MicroLogix 1200 PLC
• 24V control system
• Current overload protection
• NEMA 4/12 control cabinet
• Autoheight sensing photoeye
• Power on/off switch and status light
• Start/stop push button
• Large emergency stop (push / pull type)
• Manual carriage up/down function
• Variable table speed (16 RPM) with automatic home position
• Separate up/down carriage speeds adjustment
• Separate top and bottom wrap selectors (0-9)
• Reinforced wrap/manual rotation control
• Film tension adjustment
• Top cover pause switch (Splash proof program)
• Mode switch (Manual or Automatic)
• Pull cord with 40' of cable (to be installed by customer)
• Separate station on front of tower with clamp jog and an additional e-stop
• Lack of film alarm

Structure

• 14 gauge formed steel tower
• Forklift Portable base design
• Heavy duty structural steel construction

Film Delivery System

• 20" NO-THREAD® Powered Pre-Stretch Carriage
• 1 HP AC motor with Allen Bradley variable frequency drive
• Lifetime warranty on pre-stretch rollers blue compound
• Film force release for easy pull at start and end of cycle
• 50-400% pre-stretch ratio (preset to customer spec, Std 200%)
• Electronic film tension control with analog sensor
• Film roping bar
• Lexan roller cover for operator safety
• Proximity sensor on carriage gate to ensure gate is properly closed

Film Tail Treatment

• Automated Cut/Clamp & Wipe system
• Pulse controlled cutter
• Film alignment arm & Brush on film tail treatment

Film Carriage Drive

• 1 HP AC motor with Allen Bradley variable frequency drive
• Two #50 carriage lifting chains enclosed in tower for safety
• Bearing supported maintenance free guide wheels

Turntable

• 77" dia. 3/8" steel plate
• 32 heavy duty non metallic lube-free table supports
• 3-1/8" table height
• 2-3/8" high base with full surround for safety and strength

Turntable Drive

• 1 HP AC motor with Allen Bradley variable frequency drive
• 0-16 RPM variable speed
• #50 ANSI heavy duty chain drive
• Electronic soft start/stop
• Positive turntable alignment controlled by proximity sensor

Turntable Conveyor

• 76" dia. 1/4 " steel plate
• 2 1/2" dia. rollers on 3" centers
• All rollers driven
• 3/16" wall cold rolled electric welded steel rollers
• 52" BFR (between frame rails)
• 1 HP AC motor with Allen Bradley variable frequency drive
• #40 ANSI chain drive
• Heavy duty cast iron flange mounted bearing

Conveyor

• 5' outfeed contoured gravity conveyor
• Standard 52" BFR (between frame rails)
• Standard pass height 10"
• 2 1/2" diameter rollers on 3" centers
• 3/16" walls cold rolled electric welded steel rollers
• Heavy-duty structural steel design, interlocking style for continuous equal roller spacing
• Heavy-duty ball bearings

Technical Information

• The machine is provided with a manual including electro/mechanical schematics and drawings, troubleshooting guide & Installation instructions

Notes:

• Optional
• Production rate based on load configuration and machine options
• Overall dimensions of machine in operation
• All machine specifications are subject to change without prior notice
• Please consult your distributor for prices.
• Please note that retrofits are to be installed by a Certified Wulftec Technician.

Features

• The Wulftec SMART Series is a competitively-priced series of semi automatic low and high profile turntable stretch wrapping systems… a smart approach to semi-automatic stretch wrapping
• With the SMART™ Series you get:
  • the exact stretch wrapper you need and pay only for the features you want
  • to pick and choose the individual components that will best meet your stretch wrapping needs
  • a better, more competitive price
  • better and quicker turnaround – now you don’t have to wait longer to get the exact machine you need - the smart series is modular in design
  • to adapt without overspending
• The SMART Series™ has been designed to allow you to:
  • upgrade the control panel at any time
  • upgrade the base at any time
  • upgrade the carriage at any time
  • change the tower/wrap height at any time
• Wulftec was the first in North America to put AC variable frequency drives as standard equipment on all machines. Why? Lower maintenance and better reliability—Wulftec stretch wrappers will save time and money
• NEMA 4/12 control panel dust tight and waterproof
• The control panel is neatly organized eliminating time otherwise lost searching for wires
• The control panel is UL508A approved
• Superior Electrical/Electronic Design including Allen Bradley MicroLogix PLC and AC drives
• The pull cord remote allows the forklift driver to start and stop the machine. It includes 40 feet of cable and is activated by pulling once to start the cycle. A second pull would interrupt the cycle
• Easy to understand alarm signalization
• All motors, proximity sensors, photoeyes and other sensors have quick disconnect cables that simplify installation and maintenance
• Photoeyes are maintenance free and protected
• All Wulftec structures are made of heavy-duty steel for rugged performance, even in the harshest work environments. They’re built to last forever
• Dual chain driven for balanced movement & no vibration
• Quick and easy adjustment of upper and lower carriage travel
• The "Maintenance Free" spring loaded carriage gate equipped with spring loaded rollers, ensures optimal contact with the stretch film year after year, without involving maintenance
• Wulftec is the only manufacturer to offer a LIFETIME warranty on its pre-stretch rollers’ blue compound
• Preset pre-stretch ratios are available from 50-300%
• Since all of our semi-automatic SMART Series™ stretch wrappers wrap 2 inches from the turntable, you are guaranteeing the product is properly secured to the pallet, resulting in a pallet that is more stable for transport, and therefore less damage.
• No film threading is required and a Lexan cover eliminates operator's ability to reach rollers when gate is closed
• The pneumatically operated cut and wipe-on system automatically cuts and wipes the film onto the load upon cycle end
  • A vertical roller positions the film over the clamp which grabs the film; this ensures longer heat wire life expectancy
  • Then the heat wire swings in and cuts the film
  • A timed impulse heat control, allows quick cool down so the heat wire becomes cold to the touch within 5 seconds
• Wulftec's clamp ensures clean film release from the pallet load.
• Non-Proprietary parts accessible on a local base
• The best warranties in the industry
  • 5-year unlimited cycle warranty
  • lifetime warranty on prestretch rollers
  • 10-years on the steel structure

Video

Photos